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DIY Skeleton Costume

• Long sleeved t-shirt 
• Matching leggings 
• White felt (Eco-fi felt by Kunin is the best for holding up in the wash)
• *Fusible webbing (I used Heat n Bond Ultrahold for this project)
• Scissors (small scissors with a pointy tip work best)
• **Skeleton Template - download here. The mask is not included in the template.
• Embroidery floss in color of your choice (I used black on Olivers and red on Finleys)
• If you make the mask, youll need elastic for the band and a piece of black felt and white felt

1. Print out skeleton template and adjust size if needed.
2. Place the template under your fusible webbing and trace all of the bones.
3. Iron the webbing/bones that you traced onto your felt. For Heat n Bond, set it on the "wool" setting (NO STEAM). Iron the design onto the felt for about 3 or so seconds
4. Cut out all of the bones. Small, pointy scissors will make it easy to get in between the ribs and cut out some of the small openings.
5. Peel off the wax paper from the back of the bones.
6. Carefully place the bones where you want them on the shirt and leggings and iron them on for about 10 seconds (remember, no steam). For this step, I like to place a scrap piece of fabric between the applique and the iron for extra protection. Check to be sure that all of your bones are firmly adhered.
7. Now that your bones are attached, youre ready to start the applique process. You can do this with a machine or by hand. Im a hand stitcher and although it took a while with both of these costumes, it was totally worth it - the stitching was the icing on top! To stitch by hand, cut about 3-4 feet of your embroidery thread. Your skein of thread will have six strands. Separate two of the strands from the piece youve cut and thread them through your needle. I used a blanket stitch for these costumes but a straight stitch (running stitch) would look great too. Pop in a movie (or two or three) because this part takes the longest. 
8. I do not have a template for the mask and to be honest, my kids hated wearing them. If you want to make one, its pretty simple. I took two pieces of different colored felt (I used black and white for one mask and white and grey for the other) and cut out two matching ovals that would cover the top half of their faces.  I guesstimated where the boys eyes were and cut out circles through both pieces of felt for the eyes. For the nose and teeth, I cut out just the white felt so that the darker, contrasting felt would show through. I then sewed an elastic band in and hand stitched them together using the same blanket stitch that I used on the body of the costume.

Available link for download

DIY Superhero Costume

• T-shirt in color of your choice
• Two sheets of felt in contrasting colors - for washability and durability, I recommend eco-fi felt by Kunin
• Fusible webbing - for this project, I used Heat n Bond lite
• Lighting bolt template (or you can draw your own) - download here
• Childs initial template. There are a lot of free comic fonts available online. I used comica bd. You can download the font of your choice and create your own template for the initial. (The initial template will need to be backwards because the image will be reversed once youve put your applique together).
• Sewing machine/thread

1. Take your lighting bolt and initial templates and place them under your fusible webbing. Trace them.
2. Iron them onto your sheets of felt following the instructions for your fusible webbing. If youre using Heat n Bond, iron them for a few seconds on the wool setting (NO steam).
3. Carefully cut them out.
4. Iron the lighting bolt onto the t-shirt following the instructions for your fusible webbing. Again, if youre using Heat n Bond, youll iron on the wool setting (NO steam). I like to place a scrap piece of fabric over the appliques on this step just to be safe. Make sure the applique is firmly adhered. Machine stitch the lighting bolt to the t-shirt (I used a running stitch). 
5. Iron the initial on top of the lighting bolt applique. Machine stitch.

• Youll need a cape. There are so many great tutorials on the web (like this one and this one) for making capes and I didnt feel the need to reinvent the wheel. Laziness on my part? Perhaps. Both of the tutorials I linked also include instructions for the applique on the back so you can go with theirs or you can follow below to make one that matches the tee.
• Three sheets of felt. One to match the color of your t-shirt and the other two to match the applique that you made for the the tee. Again, I recommend eco-fi felt by Kunin.
• Lighting bolt template - download here
• Childs initial template (use the same one you used for the t-shirt).
• Fusible webbing
• Sewing machine/thread

1. Just as you did for the t-shirt, trace your lighting bolt and initial templates onto fusible webbing. Iron them onto the felt and cut them out. Youll also want to cut out a circle large enough to fit your lightning bolt and initial inside. I did NOT use fusible webbing on my red circle since the shiny cape fabric I used cannot be ironed.
2. Iron the lightning bolt onto the red circle.
3. Machine stitch the bolt onto the circle
4. Place your initial onto the lightning bolt and iron. Machine stitch on.
5. Since I did not use fusible webbing on my red circle, I pinned it onto the cape and machine stitched it on.

• Two sheets of felt. I used contrasting colors to match the applique on the cape and tee but they could be the same color if you choose.
• Fusible webbing
• Elastic
• Sewing machine/thread
• Template - download the headband here or the mask here. These templates are sized to fit my 5 year olds head - you may have to adjust accordingly. The instructions are the same for the mask and headband.

1. Place your mask or headband template under the fusible webbing and trace.
2. Iron it onto the felt.
3. Carefully cut it out. Iron it onto the second sheet of felt.
4. Carefully cut it out.
5. Machine stitch together.
6. Not pictured. Stitch on some elastic for the band (measure your childs head for best fit).

Available link for download